What Does an Electro-Mechanical Technician Do?
An electro-mechanical technician installs, maintains, and repairs systems that integrate electrical and mechanical components. These professionals work with equipment such as robotic systems, industrial automation machinery, and motorized assemblies, often in manufacturing, energy, or service industries.
By interpreting schematics and blueprints, performing system diagnostics, and calibrating or adjusting mechanical and electrical parts, electro-mechanical technicians keep production and service equipment running efficiently. Their work combines hands-on technical skills with electrical theory and mechanical knowledge, supporting preventative maintenance and rapid issue resolution in high-performance environments.
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Electro-Mechanical Technician Core Responsibilities
- Install, calibrate, and maintain electro-mechanical systems, including motors, drives, sensors, and control units
- Diagnose and troubleshoot electrical and mechanical faults in automated equipment
- Interpret technical schematics, wiring diagrams, and mechanical blueprints
- Perform preventive maintenance tasks and system upgrades
- Work with PLCs and control software to configure or reset automation systems
- Use measurement and diagnostic tools (e.g., multimeters, oscilloscopes, calipers)
- Replace and align mechanical components such as belts, gears, and actuators
- Document repairs, maintenance logs, and component replacements
- Collaborate with engineers and technicians during installations or system integration
Required Skills and Qualifications
Hard skills
- Proficiency in electrical diagnostics and mechanical assembly
- Familiarity with PLCs (e.g., Allen-Bradley, Siemens), motor controllers, and sensors
- Ability to read and interpret wiring diagrams and mechanical schematics
- Skilled in using testing equipment and mechanical hand tools
- Knowledge of safety procedures and basic electrical code compliance
Soft skills
- Strong analytical and troubleshooting ability
- Clear communication with cross-functional teams
- Adaptability in fast-paced or high-volume environments
- Time management and ability to prioritize tasks independently
Education
- Associate’s degree in electro-mechanical technology, mechatronics, industrial maintenance, or related field
Military technical training or vocational certifications may substitute for formal education.
Certifications
- None required
Certifications such as CMRT (Certified Maintenance & Reliability Technician), OSHA 10/30, or PLC programming certifications are often preferred in industrial roles.
Preferred Qualifications
- 2+ years of experience maintaining automated or electromechanical systems
- Experience in a manufacturing, robotics, or field service environment
- Exposure to hydraulic and pneumatic systems
- Familiarity with CMMS platforms or digital maintenance tools
National Average Salary
Electro-mechanical technician salaries vary by experience, industry, organization size, and geography. Click below to explore salaries by local market.
The average national salary for a Position is:
$123,456
Sample Job Description Templates for Electro-Mechanical Technicians
Entry-Level Electro-Mechanical Technician
Position Overview
The entry-level electro-mechanical technician supports maintenance and repair of basic electrical and mechanical systems under direct supervision. This hands-on role focuses on learning procedures, tool use, and safety practices in a production or field service environment.
Responsibilities
- Assist in inspecting and maintaining motors, sensors, gearboxes, and wiring
- Perform basic repairs and replace worn mechanical components
- Learn to read schematics and wiring diagrams
- Clean, calibrate, and document routine maintenance activities
- Support senior technicians in installations and troubleshooting tasks
Requirements
Hard skills
- Basic mechanical aptitude and familiarity with electrical tools
- Ability to follow diagrams and written instructions
- Willingness to learn PLC concepts and equipment diagnostics
Soft skills
- Strong work ethic and eagerness to learn
- Safety-focused and detail-oriented
- Good teamwork and communication skills
Education
- High school diploma or equivalent
- Trade school or associate’s degree in electro-mechanical or related field (preferred)
Preferred Qualifications
- Internship or co-op experience in manufacturing, maintenance, or automation
Electro-Mechanical Technician
Position Overview
An electro-mechanical technician performs preventive maintenance, diagnostics, and repairs on machinery that integrates electrical and mechanical systems. This role supports continuous equipment uptime in manufacturing, distribution, or service environments.
Responsibilities
- Troubleshoot and repair motors, conveyors, sensors, and actuators
- Interpret schematics and blueprints for system repairs or adjustments
- Perform scheduled maintenance using CMMS tools
- Support PLC-controlled systems and minor reprogramming/reset tasks
- Maintain accurate service logs and safety checklists
Requirements
Hard skills
- Ability to diagnose mechanical and electrical faults independently
- Proficient with hand tools, meters, and basic automation controls
- Understanding of AC/DC systems, wiring diagrams, and pneumatics
Soft skills
- Problem-solving mindset and strong follow-through
- Communication with technicians, engineers, and supervisors
- Time management and prioritization under production deadlines
Education
- Associate’s degree in electro-mechanical technology or similar
- Technical certifications or military training may substitute
Preferred Qualifications
- 2–4 years of related maintenance or technician experience
- Familiarity with PLC brands like Allen-Bradley or Siemens
Senior Electro-Mechanical Technician
Position Overview
The senior electro-mechanical technician leads complex diagnostics and repairs, mentors junior staff, and ensures equipment systems operate safely and efficiently. This role supports engineering with system upgrades and continuous improvement.
Responsibilities
- Troubleshoot advanced issues in PLC-controlled machinery and automation lines
- Support system integration, retrofits, and process improvements
- Conduct failure analysis and root cause investigations
- Guide and train junior technicians on repairs and best practices
- Maintain detailed logs and support documentation for audits
Requirements
Hard skills
- Advanced understanding of automation systems, drives, and motor controls
- Experience with sensors, encoders, relays, and control panels
- Skilled with test equipment and mechanical measuring tools
Soft skills
- Mentorship and leadership in field and shop settings
- Strong analytical thinking and ability to coach others
- Comfortable working independently on high-priority repairs
Education
- Associate’s degree or higher in electromechanical or industrial maintenance
Certifications
- OSHA 30 certification preferred
CMRT or PLC programming certifications are advantageous
Preferred Qualifications
- 5+ years in an industrial maintenance or automation technician role
- Experience with SCADA systems or equipment validation processes
Lead Maintenance Technician
Position Overview
The lead maintenance technician oversees a team of maintenance and electro-mechanical technicians, ensuring timely repairs, equipment reliability, and documentation compliance. This role balances hands-on technical work with leadership and scheduling responsibilities.
Responsibilities
- Assign daily maintenance tasks and oversee technician performance
- Coordinate preventive maintenance schedules and update CMMS
- Support troubleshooting escalations and major repairs
- Communicate with operations and engineering to plan downtimes and upgrades
- Ensure safety protocols and equipment compliance are met at all times
Requirements
Hard skills
- Proficiency in diagnosing and repairing mechanical, electrical, and automation systems
- Familiarity with CMMS platforms and maintenance planning
- Working knowledge of OSHA and LOTO safety procedures
Soft skills
- Team leadership and task coordination
- Strong communication across departments and shifts
- Organizational skills for tracking parts, inspections, and KPIs
Education
- Associate’s degree in electromechanical, mechatronics, or related trade
Certifications
- CMRT or equivalent maintenance certification
OSHA 30, CPR, or equipment-specific certifications are preferred
Preferred Qualifications
- 6+ years of technician experience, with 1–2 years in a supervisory or lead capacity
- Background in lean manufacturing or continuous improvement environments